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Дисковая мельница

PULVERISETTE 13

premium line

№ для заказа
13.3040.00
Принадлежности

Пожалуйста, обратите внимание: Для каждой дисковой мельницы FRITSCH PULVERISETTE 13 premium line вам потребуется минимум один неподвижный и один подвижный измельчающий диск. Для этого у вас есть выбор между 4 различными материалами. Как правило, оба измельчающих диска выбирают из одинакового материала, который в любом случае должен быть тверже измельчаемой пробы.
Дисковая мельница PULVERISETTE 13 premium line может поставляться и с полимерным покрытием всех внутренних поверхностей камеры измельчения для измельчения без металла.

Измельчающие диски

Руководство по выбору
 
  • Характеристики материалов неподвижных и подвижных измельчающих дисков

    Материал Основной компонент материала Плотность г/см³ Износостойкость Применение для измельчаемого материала
    Стальная отливка закаленная Fe - Cr 3,85 хорошо твердые, хрупкие пробы
    марганцевая сталь Fe - Mn 7,9-8 хорошо очень твердые, хрупкие пробы
    Твердый сплав карбид вольфрама WC 14,05 очень хорошо очень твердые, абразивные пробы
    Оксид циркония ZrO2 5,7 хорошо среднетвердые, хрупкие пробы, измельчение без металла

Пожалуйста, выберите как минимум один неподвижный и один подвижный измельчающий диск. Для этого у вас есть выбор между 4 различными материалами. Измельчающие диски из оксида циркония пригодны только для измельчения керамических материалов, минералов и т.п., ни в коем случае не применять для твердо-эластичных проб, как, например, металлы.

ВЫБЕРИТЕ ИЗМЕЛЬЧАЮЩИЕ ДИСКИ

Измельчающие диски

fixed grinding disk, hardened steel cast
№ 13.1100.09
Fixed grinding disk, 200 mm dia., hardened steel cast

for the comminution of hard, brittle samples


General material specification:
Material: hardened steel cast - 1.2602
Abrasion resistance: good
Suitable for: hard, brittle samples
Detailed information about the material you will find in the element analysis.


ЭЛЕМЕНТНЫЙ АНАЛИЗ
General specifications
MaterialCast steel, hardened – 1.2602
ISO/EN/DIN code GX165CrMoV12
Chemical composition
ElementShare %
Iron – Fe85.94 - 83.59
Carbon – C1.55 – 1.75
Silicon – Si0.25 – 0.4
Manganese – Mn0.2 – 0.4
Phosphorus – P0.03
Sulphur – S0.03
Chromium – Cr11 - 12
Molybdenum – Mo0.5 – 0.7
Vanadium – V0.1 – 0.5
W0.4 -0.6
Physical and mechanical properties
Density3.85 g/cm³
Hardness60 HRC


Explanations on hardness data
movable grinding disk, hardened steel cast
№ 13.1110.09
Movable grinding disk, 200 mm dia., hardened steel cast

for the comminution of hard, brittle samples


General material specification:
Material: hardened steel cast - 1.2602
Abrasion resistance: good
Suitable for: hard, brittle samples
Detailed information about the material you will find in the element analysis.


ЭЛЕМЕНТНЫЙ АНАЛИЗ
General specifications
MaterialCast steel, hardened – 1.2602
ISO/EN/DIN code GX165CrMoV12
Chemical composition
ElementShare %
Iron – Fe85.94 - 83.59
Carbon – C1.55 – 1.75
Silicon – Si0.25 – 0.4
Manganese – Mn0.2 – 0.4
Phosphorus – P0.03
Sulphur – S0.03
Chromium – Cr11 - 12
Molybdenum – Mo0.5 – 0.7
Vanadium – V0.1 – 0.5
W0.4 -0.6
Physical and mechanical properties
Density3.85 g/cm³
Hardness60 HRC


Explanations on hardness data
fixed grinding disk, manganese steel
№ 13.1120.23
Fixed grinding disk, 200 mm dia., manganese steel

for the comminution of very hard, brittle samples


General material specification:
Material: manganese steel - 1.3401
Abrasion resistance: good
Suitable for: very hard, brittle samples
Detailed information about the material you will find in the element analysis.


ЭЛЕМЕНТНЫЙ АНАЛИЗ
General specifications
MaterialManganese steel – 1.3401
ISO/EN/DIN codeX120Mn12
Chemical composition
ElementShare %
Iron – Fe83.56 -85.96
Chromium – Cr < 1,50
Silicon – Si0,3–0,5
Manganese – Mn12,0–13.0
Carbon – C1.1 -1.3
Phosphorus – P< 0.1
Sulphur – S< 0.04
Physical and mechanical properties
Density7.9–8 g/cm³
Hardness27–32 HRC


Explanations on hardness data
movable grinding disk, manganese steel
№ 13.1130.23
Movable grinding disk, 200 mm dia., manganese steel

for the comminution of very hard, brittle samples


General material specification:
Material: manganese steel - 1.3401
Abrasion resistance: good
Suitable for: very hard, brittle samples
Detailed information about the material you will find in the element analysis.


ЭЛЕМЕНТНЫЙ АНАЛИЗ
General specifications
MaterialManganese steel – 1.3401
ISO/EN/DIN codeX120Mn12
Chemical composition
ElementShare %
Iron – Fe83.56 -85.96
Chromium – Cr < 1,50
Silicon – Si0,3–0,5
Manganese – Mn12,0–13.0
Carbon – C1.1 -1.3
Phosphorus – P< 0.1
Sulphur – S< 0.04
Physical and mechanical properties
Density7.9–8 g/cm³
Hardness27–32 HRC


Explanations on hardness data
fixed grinding disk, hardmetal tungsten carbide
№ 13.2000.08
Fixed grinding disk, 200 mm dia., hardmetal tungsten carbide

for the comminution of very hard, abrasive samples


General material specification:
Material: hardmetal tungsten carbide - WC
Abrasion resistance: very good
Suitable for: very hard, abrasive samples
Detailed information about the material you will find in the element analysis.


ЭЛЕМЕНТНЫЙ АНАЛИЗ
General specifications
MaterialTungsten carbide - WC
ISO/EN/DIN code
Chemical composition
ElementShare %
Tungsten carbide – TC85.00
Cobalt – Co15.00
Physical and mechanical properties
Density14.05 g/cm³
Hardness1020 HV10


Explanations on hardness data
movable grinding disk, hardmetal tungsten carbide
№ 13.2010.08
Movable grinding disk, 200 mm dia., hardmetal tungsten carbide

for the comminution of very hard, abrasive samples


General material specification:
Material: hardmetal tungsten carbide - WC
Abrasion resistance: very good
Suitable for: very hard, abrasive samples
Detailed information about the material you will find in the element analysis.


ЭЛЕМЕНТНЫЙ АНАЛИЗ
General specifications
MaterialTungsten carbide - WC
ISO/EN/DIN code
Chemical composition
ElementShare %
Tungsten carbide – TC85.00
Cobalt – Co15.00
Physical and mechanical properties
Density14.05 g/cm³
Hardness1020 HV10


Explanations on hardness data
fixed grinding disk, zirconium oxide
№ 13.2100.27
Fixed grinding disk, 200 mm dia., zirconium oxide

for the comminution of medium-hard, brittle samples and  metal-free grinding


General material specification:
Material: zirconium oxide ZrO2
Abrasion resistance: good
Suitable for:  medium-hard, brittle samples, metal-free grinding
Detailed information about the material you will find in the element analysis.


Grinding disks of zirconium oxide are only suitable for grinding ceramic materials, minerals etc. and never for hard-tough samples, such as metals.


ЭЛЕМЕНТНЫЙ АНАЛИЗ
General specifications
MaterialZirconium oxide – ZrO2
ISO/EN/DIN code
Chemical composition
ElementShare %
Zirconium oxide – ZrO294.5
Yttrium oxide – Y2O35.1
SiO2, CaO, MgO, Al2O3< 0.4
Physical and mechanical properties
Density6.0 g/cm³
Hardness12.5 x 10³ Nmm-² HV


Explanations on hardness data
movable grinding disk, zirconium oxide
№ 13.2110.27
Movable grinding disk, 200 mm dia., zirconium oxide

for the comminution of medium-hard, brittle samples and metal-free grinding


General material specification:
Material: zirconium oxide ZrO2
Abrasion resistance: good
Suitable for: medium-hard, brittle samples, for metal-free grinding
Detailed information about the material you will find in the element analysis.


Grinding disks of zirconium oxide are only suitable for grinding ceramic materials, minerals etc and never for hard-tough samples, such as metals.


ЭЛЕМЕНТНЫЙ АНАЛИЗ
General specifications
MaterialZirconium oxide – ZrO2
ISO/EN/DIN code
Chemical composition
ElementShare %
Zirconium oxide – ZrO294.5
Yttrium oxide – Y2O35.1
SiO2, CaO, MgO, Al2O3< 0.4
Physical and mechanical properties
Density6.0 g/cm³
Hardness12.5 x 10³ Nmm-² HV


Explanations on hardness data

Принадлежности для измельчения без металла

Идеально подходит для медицинской и стоматологической техники: В виде опции мы можем оснастить вашу PULVERISETTE 13 premium line с полным полимерным покрытием всех внутренних поверхностей вместе с измельчающими дисками из оксида циркония - это является оптимальным условием для измельчения без какого-либо контакта пробы с металлом.

ВЫБЕРИТЕ ПРИНАДЛЕЖНОСТИ ДЛЯ ИЗМЕЛЬЧЕНИЯ БЕЗ МЕТАЛЛА

ПРИНАДЛЕЖНОСТИ ДЛЯ ИЗМЕЛЬЧЕНИЯ БЕЗ МЕТАЛЛА

complete polymer coating of the inside of the grinding chamber
№ 13.3090.16
Complete polymer coating of the inside of the grinding chamber for metal-free grinding

Ideal for medical and dental engineering: On request, we can equip your PULVERISETTE 13 premium line with a complete polymer interior coating together with grinding disks made of zirconium oxide – the perfect prerequisite for grinding without any contact of the sample with metal.


Please note: fixed and movable grinding disks made of zirconium oxide are additionally necessary:


fixed grinding disk,         200 mm diameter, zirconium oxide*:   order no. 13.2100.27


movable grinding disk,   200 mm diameter, zirconium oxide*:   order no. 13.2110.27


*Grinding parts made of zirconium oxide are only suitable for grinding ceramic materials, minerals, etc. and never for hard-tough samples, such as metals.  


Отбор проб с помощью циклонного сепаратора и для измельчения больших количеств

Сочетание дисковой мельницы PULVERISETTE 13 premium line с высокопроизводительным циклоном позволяет упростить очистку и заполнение, использовать более тонкие кассеты сит для более высокой конечной тонкости, ускорить пропускную способность и сохранить низкую тепловую нагрузку на образцы - даже при работе с материалами, которые иначе трудно подвергнуть тонкому измельчению.

Пожалуйста, выберите Высокопроизводительный циклонный сепаратор

Высокопроизводительный циклонный сепаратор

High-performance Cyclone separator made of stainless steel 304
№ 13.3330.00
High-performance Cyclone separator made of stainless steel 304

High-performance Cyclone separator made of stainless steel 304,
incl. sample glass 1 litre for the Disk Mill PULVERISETTE 13 premium line.


The FRITSCH high-performance Cyclone separator completely made of stainless steel 304 is particularly indispensable in the analytical sector and in the food and pharmaceutical industries, and for the processing of heterogeneous mixtures of material, e.g. in the cement industry. Due to its high surface quality, it offers enhanced resistance to corrosive media such as alkalis and acids and is especially easy to clean with a wide range of possible cleaning agents, without leaving any residues. The comminuted sample is drawn into a screwed-on collecting vessel or in a smaller sample glass, in which it can also be transported and stored. In addition, it can be completely dismantled, fully emptied, flooded and sterilised, and thus offers reliable protection against cross-contamination.


The advantages of the high-performance Cyclone separator at a glance
- Higher throughput - Improved discharge of material from the grinding chamber /less dead space
- Additional cooling of the grinding material and grinding parts
- Efficient size reduction of temperature-sensitive samples, electrostatically-charged plastics or powder coatings
- Ideal for light materials, small sample quantities and finer sieve sizes
- Highly efficient continuous comminution of large quantities


ЭЛЕМЕНТНЫЙ АНАЛИЗ
General specifications
MaterialStainless steel – 1.4301
ISO/EN/DIN codeX5CrNi1810
Chemical composition
ElementShare %
Iron – Fe66.805
Carbon – C0.070
Silicon – Si1.000
Manganese – Mn2.000
Phosphorus – P0.045
Sulphur – S0.030
Chromium – Cr19.5
Nickel – Ni10.5
Nitrogen – N0.110
Physical and mechanical properties
Density7.8 g/cm³
HardnessHRB 96


Explanations on hardness data

СБОРНЫЕ РЕЗЕРВУАРЫ ДЛЯ ВЫСОКОПРОИЗВОДИТЕЛЬНОГО ЦИКЛОННОГО СЕПАРАТОРА

sample glass 1 litre
№ 83.3250.00
Sample glass 1 litre

Sample glass 1 litre for sample exhaustion with the high-performance Cyclone separator.


sample glass 2 litres
№ 83.3260.00
Sample glass 2 litres

The sample glass with 2 litres volume is recommended for sample exhaustion with the high-performance Cyclone separator for sample discharges larger than 1000 ml, since only a 1 litre sample glass is included in the delivery of the high-performance Cyclone separator.


sample glass 5 litres
№ 83.3270.00
Sample glass 5 litres

The sample glass with 5 litres volume is recommended for sample exhaustion with the high-performance Cyclone separator for sample discharges larger than 1000 ml, since only a 1 litre sample glass is included in the delivery of the high-performance Cyclone separator.


Collecting vessel, 20 litres made of stainless steel
№ 45.8040.00
Collecting vessel, 20 litres made of stainless steel

The collection vessel 20 litres is recommended for sample exhaustion with the high-performance Cyclone separator for sample discharges larger than 1000 ml, since only a 1 litre sample glass is included in the delivery of the high-performance Cyclone separator. 


ЭЛЕМЕНТНЫЙ АНАЛИЗ
General specifications
MaterialStainless steel – 1.4404/316L
ISO/EN/DIN codeX2CrNiMo17-12-2
Chemical composition
ElementShare %
Iron – Feapprox. 62.8
Carbon – C0.03
Silicon – Si1
Manganese – Mn2
Phosphorus – P0.045
Sulphur – S0.015
Chromium – Cr18.5
Molybdenum – Mo2.50
Nickel – Ni13.00
Nitrogen – N0.110
Physical and mechanical properties
Density8.0 g/cm³
Hardness215 HB



Explanations on hardness data

Вытяжная система для высокопроизводительного циклонного сепаратора и для беспыльного измельчения

dust exhaust system, dust category „M” according to DIN EN 60335-2-69
№ 43.9070.00
Exhaust system, dust category "M" according to DIN EN 60335-2-69

The exhaust system, dust category "M" according to DIN EN 60335-2-69 for 230 V/1~, 50/60 Hz, 1000 Watt is versatile:


For combination with the high performance and small volume cyclones.
To operate the FRITSCH Cyclones you need an exhaust system. The strong airflow ensures simple feeding, increases throughput, and reduces the thermal load of the samples. The high performance and small volume Cyclone separator can be combined with Universal-Cutting Mill PULVERISETTE 19, the Variable Speed Rotor Mill PULVERISETTE premium line and classic line even passive – without sample exhaust.


For cooling of the Variable Speed Rotor Mill PULVERISETTE 14 premium line
By connecting the exhaust system with the connecting piece order no. 14.4214.00, the cooling of the mill can easily be enhanced.


For combination with the Jaw Crusher PULVERISETTE 1 premium line
The exhaust system is simply connected and operated via a start and stop button on the instrument – perfect dust exhaust due to integrated dust exhaust channels for dust free operation.


For connecting to Disk Mill PULVERISETTE 13 premium line
The exhaust is simply connected to the PULVERISETTE 13 premium line and operated via a start and stop button on the instrument – for dust free comminution.


For connecting to the Jaw Crusher PULVERISETTE 1, Modell I + II classic line
Simply connect the exhaust system to the integrated connection of the PULVERISETTE 1. Fine dust arising during comminution is automatically removed. The exhaust system is also very useful when cleaning the grinding parts.


For connecting to the Disk Mill PULVERISETTE 13 classic line
Optionally, the exhaust system can be combined with the connecting piece order no. 13.1450.00, to the PULVERISETTE 13 classic line. Fine dust arising during comminution is automatically removed. The exhaust system is also very useful when cleaning the grinding parts.


fleece filter bag for exhaust system (pack = 5 pieces)
№ 43.9055.00

1 pack = 5 pieces
One pack is included in the scope of delivery of the exhaust system (article No. 43.9070.00).
These fleece filter bags should be used for the vacuuming off of fine, dry materials.
For the vacuuming off of coarse, wet materials are plastic bags available (article no. 43.9052.00).


plastic bag for exhaust system (pack = 5 pieces)
№ 43.9052.00

1 pack = 5 pieces

One pack is included in the order of the exhaust system (article No. 43.9070.00).
These plastic bags should be used for the vacuuming off of coarse, wet materials.
For the vacuuming off of fine, dry materials are paper filter bags available (article no. 43.9055.00).


Сертификация

Документация IQ/OQ для самостоятельного выполнения для поддержки квалификации устройства в системе управления качеством для Дисковая мельница PULVERISETTE 13 premium line.

ВЫБЕРИТЕ СЕРТИФИКАЦИЮ

СЕРТИФИКАЦИЯ

IQ/OQ documentation (questionnaire format - implementation by customer)
№ 96.0320.00
IQ/OQ documentation (questionnaire format - implementation by customer)

IQ/OQ documentation (questionnaire format - implementation by customer) for the independent utilization for the support of instrument qualification in the quality management system for the Disk Mill PULVERISETTE 13 premium line.


Аксессуары для комбинирования Дисковая мельница и Щековые дробилки

Mounting rack for combined use of the Jaw Crusher PULVERISETTE 1 classic line with the Disk Mill PULVERISETTE 13 classic line.

Для очень быстрого непрерывного предварительного и тонкого premium-измельчения, прежде всего, большого количества материала мы комбинируем дисковую мельницу PULVERISETTE 13 premium line и щековую дробилку PULVERISETTE 1 premium line в один эффективный, надежный измельчающий агрегат повышенной мощности с интегрированным щелевым делителем проб. Это дает вам возможность оптимальной подготовки проб с загрузочным размером до 95 мм и конечной тонкостью до 0,05 мм - все в одной рабочей операции. Комбинированный измельчительный агрегат FRITSCH premium также предлагается в варианте оснащения для предварительного и тонкого измельчения полностью без металла.

Выберите принадлежности

Аксессуары для комбинирования

mounting rack with integrated Riffle Sample Splitter for combined use of Jaw Crusher PULVERISETTE 1 with the Disk Mill PULVERISETTE 13
№ 43.6000.00
Mounting rack with integrated Riffle Sample Splitter for combined use of Jaw Crusher PULVERISETTE 1 with the Disk Mill PULVERISETTE 13

For especially fast continuous premium pre- and fine-grinding of large quantities of coarse material, the combination of the Jaw Crusher PULVERISETTE 1 premium line and the Disk Mill PULVERISETTE 13 premium line is the ideal solution. Together, they form an efficient, heavy-duty, high-performance grinding instrument with integrated Riffle Sample Splitter.
Giving you the full range of opportunities for optimal sample preparation with a feed size of up to 95 mm and final fineness of down to 0.05 mm.
Integrated representative sample division
After the comminution in the Jaw Crusher PULVERISETTE 1 premium line, the ground material falls directly into the Riffle Sample Splitter integrated in the collecting vessel and is automatically divided into representative samples. The division ratio can be set as desired, from 1:1 to 1:6.
Continuous Operation
Conversion kit for continuous operation of the Jaw Crusher PULVERISETTE 1 premium line  and the Disk Mill PULVERISETTE 13 premium line on request.
Select the appropriate grinding parts and the desired configuration from the options available from our accessory pages  for the:  


Jaw Crusher PULVERISETTE 1 premium line


Disk Mill PULVERISETTE 13 premium line


№ для заказа
13.3040.00
Benjamin Gagel
FRITSCH GmbH - Milling and Sizing
Industriestrasse 8
55743 Idar-Oberstein
Телефон +49 67 84 70 0

База данных протоколов измельчения

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Пришлите нам свою пробу, и мы выполним тестовое измельчение - вы получите индивидуальный протокол измельчения.